Adjusting the clutch lever free play

Measure the clutch lever free play as shown.

ZAU0N825.png
  1. Clutch lever free play adjusting bolt
  2. Clutch lever free play
Clutch lever free play:
10.0–15.0 mm (0.39–0.59 in)

Periodically check the clutch lever free play and, if necessary, adjust it as follows.

To increase the clutch lever free play, turn the clutch lever free play adjusting bolt at the clutch lever in direction (a). To decrease the clutch lever free play, turn the adjusting bolt in direction (b).

If the specified clutch lever free play cannot be obtained as described above, proceed as follows.

  1. Fully turn the adjusting bolt at the clutch lever in direction (a) to loosen the clutch cable.

  2. Remove cowling B.

  3. Loosen the locknut further down the clutch cable.

  4. To increase the clutch lever free play, turn the clutch lever free play adjusting nut in direction (a). To decrease the clutch lever free play, turn the adjusting nut in direction (b).

    ZAU0N826.png
    1. Locknut
    2. Clutch lever free play adjusting nut

  5. Tighten the locknut.

  6. Install the cowling.