GENERAL CHASSIS

Removing the seat and battery

Order

Job/Parts to remove

Q’ty

Remarks

1

Side cover (left)

1

 

2

Seat

1

 

3

Negative battery lead

1

Disconnect.

4

Positive battery lead

1

Disconnect.

5

Battery band

1

 

6

Battery

1

 

7

Cover

1

 

8

Starter relay

1

 

9

Main relay

1

 

10

CCU (Communication Control Unit)

1

 

Removing the side cover

Order

Job/Parts to remove

Q’ty

Remarks

1

Air filter case cover

1

Refer to CLEANING THE AIR FILTER ELEMENT.

2

Air scoop (left)

1

 

3

Air scoop (right)

1

 

4

Side cover (right)

1

 

5

Number plate

1

 

6

Rear fender

1

 

REMOVING THE SEAT

The fuel tank cap cover and the seat are coupled with each other with a plastic band.

When removing the seat, always remove the fuel tank cap cover beforehand.

1.Remove:

2.Remove:

  • Seat “1”

3.Check:

  • Seal “1”

    Damage/wear/detachment → Replace.

4.Replace:

  • Seal “1”

  • Install the new seal in the original position.

  • Make sure that the new seal does not cover the ducts “2”.

REMOVING THE NUMBER PLATE

1.Remove:

  • Bolt (number plate)

  • Number plate “1”

  • The projection “a” is inserted into the band of the number plate. Pull the band off the projection before removal.

  • Remove the clutch cable “2” from the cable guide “b” on the number plate.

  • The projection “c” on the lower bracket is inserted into the number plate. Remove the number plate by pulling it off the projection.

  • When installing the number plate, insert the projection on the number plate into the hole in the upper side of the band.

INSTALLING THE AIR SCOOP

1.Install:

  • Air scoop (left “1”/right)

After inserting the projection “a” on the air scoop (left/right) into the hole “b” in the air filter case, inserting the grooves “c” into the ribs “d” of the air filter case, and inserting the projection “e” into the slot “f” in the air filter case, install the air scoop and secure it with the bolts.

REMOVING THE SIDE COVER

1.Remove:

  • Side cover (right) “1”

Remove the side cover (right) from the vehicle by removing the bolts and sliding it as shown.

a.

Projection

b.

Slot

INSTALLING THE SIDE COVER

1.Install:

  • Side cover (right) “1”

  • Install the side cover (right) by sliding it as shown and secure it with the bolts to fit it to the vehicle.

  • Install the side cover (right) so that the rib is located under the rib of the rear fender.

a.

Projection

b.

Slot

c.

Rib (side cover)

d.

Rib (rear fender)