GENERAL CHASSIS

Removing the seat and battery

Order

Job/Parts to remove

Q’ty

Remarks

1

Seat film

1

 

2

Side cover (left)

1

 

3

Negative battery lead

1

Disconnect.

4

Positive battery lead

1

Disconnect.

5

Battery band

1

 

6

Battery film

1

 

7

Cover

1

 

8

Starter relay

1

 

9

CCU (Communication Control Unit)

1

 

10

Holder

1

 

Removing the side cover

Order

Job/Parts to remove

Q’ty

Remarks

1

Side cover (right) film

1

 

2

Rear fender

1

 

3

Radiator fan motor relay

1

 

4

ECU (Engine Control Unit) film

1

 

5

Holder

1

 

Removing the shroud

Order

Job/Parts to remove

Q’ty

Remarks

1

Air filter case cover film

1

Refer to CLEANING THE AIR FILTER ELEMENT.

2

Shroud (left) film

1

 

3

Shroud (right)

1

 

Removing the headlight assembly and multi-function meter

Order

Job/Parts to remove

Q’ty

Remarks

1

Headlight body film

1

 

2

Headlight coupler

1

Disconnect.

3

Headlight unit

1

 

4

Speed sensor coupler

1

Disconnect.

5

Multi-function meter coupler

1

Disconnect.

6

Multi-function meter

1

 

7

Meter bracket

1

 

REMOVING THE SEAT

The sub-seat and the seat are coupled with each other with a plastic band.

When removing the seat, always remove the sub-seat beforehand.

1.Remove:

2.Remove:

  • Seat “1”

INSTALLING THE SHROUD

1.Install:

  • Shroud (left “1”/right)

Insert the projection “a” on the radiator guard (left/right) into the hole “b” in the shroud (left/right), install the shroud, and then secure it with the bolts.

REMOVING THE SIDE COVER

1.Remove:

  • Side cover (right) “1”

Remove the side cover (right) from the vehicle by removing the bolts and sliding it as shown.

a.

Projection

b.

Slot

INSTALLING THE SIDE COVER

1.Install:

  • Side cover (right) “1”

  • Install the side cover (right) by sliding it as shown and secure it with the bolts to fit it to the vehicle.

  • Install the side cover (right) so that the rib is located under the rib of the rear fender.

a.

Projection

b.

Slot

c.

Rib (side cover)

d.

Rib (rear fender)